Automatic 6 Axis Robotic Laser Welding Machine for Industirial Metal Robot Welder System Supplier

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Automatic 6 Axis Robotic Laser Welding Machine for Industirial Metal Robot Welder System Supplier

In the competitive landscape of industrial manufacturing, precision and efficiency are non-negotiable. The Automatic 6 Axis Robotic Laser Welding Machine is a groundbreaking innovation that meets these demands, setting a new benchmark for metal welding.

This state-of-the-art system is redefining how industrial welding is executed, offering unparalleled automation and accuracy. Designed as an all-in-one solution, it integrates advanced sensors, intelligent software, and robotic precision for consistent, high-quality welds.

The benefits of adopting this technology are numerous—faster production cycles, improved quality, and reduced labor costs are just a few. Let’s dive deeper into the features, benefits, and wide-ranging applications of the Automatic 6 Axis Robotic Laser Welding Machine.

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Product Description

Overview

The Automatic 6 Axis Robotic Laser Welding Machine combines high-precision robotics with cutting-edge laser welding technology, capable of executing complex welding tasks with extraordinary ease and reliability

Key Features:

6-Axis Movement: Provides unmatched flexibility, enabling the robot to weld at intricate angles and hard-to-reach positions.

Consistency and Precision: Delivers repeatable and accurate

welds across large-scale production runs, maintaining stringent quality standards.

Material Versatility: Supports a variety of metals, including steel, aluminum, and alloys, making it indispensable for industries like automotive and aerospace.

These features collectively ensure high productivity and minimal downtime, equipping manufacturers to meet diverse operational demands efficiently.

Automation is the backbone of modern manufacturing, transforming traditional operations into streamlined and efficient processes. By integrating robotic laser welding systems, manufacturers gain a competitive edge.

Benefits of Welding Automation:

Enhanced Quality: Consistent and error-free welds improve overall product integrity.

Cost Reduction: Automation significantly reduces labor and overhead costs.

Increased Speed: High-speed welding processes enhance production rates, meeting market demands more effectively.

Improved Safety: Automation reduces human exposure to hazardous environments, ensuring a safer workplace.

With these advantages, laser welding robots are indispensable in the Industry 4.0 era, driving operational excellence while reducing production costs.

Power	Material	Stainless steel	Carbon steel	Galvanized sheet	Aluminum
1500W	Max. welding thickness	3mm	3mm	3mm	3mm
2000W		5mm	5mm	5mm	4mm
3000W		7mm	7mm	7mm	5mm
	100% penetration with one-sided welding

Welding head/torch

Dual wobble welding method

Auto wire feeding machine

Auto wire feeding machine

Digitally controlled wire feeding, 4-wheel wire pulling + wire guide hose + wire guide nozzle

Professional laser welding system

Multi-language operating system

More than 10 languages, Arabic, English, German, French, Japanese, Polish, Spanish, Portuguese, Russian, Thai, Korean, etc.

robotic welding machine

High-load robots

6 axes - high load capacity - high stability - maintenance free

Welding shifter

Laser control, double-tap trigger, safety circuit

Integrated control cabinets

Integrated lasers, wire feeding systems, laser control systems, chillers

Parameter

Model	NCW1500		NCW2000		NCW3000
Laser Wavelength	1080nm
Laser Power(W)	1500W		2000W		3000W
Optical Fiber Length(m)	10(Default)				20(Default)
Welding Head Type	Double wobble (Default)
Support For wobble Shapes	Point,Circle,Line and many other shapes(-、o、◎、◎、^、8)
Interface Type	QBH
Observation Methods	CCD
Cooling Method	Water Cooling
Protective Gas	Argon/Nitrogen
Max. air pressure(Mpa	0.6
Electricity Supply(V/Hz)	380/50
Max.power (KW)	8		11		15
Robot	Kawasaki (Japan)
Arm length	1.725m
Loading weight	20KG
No.Control Axes	6		Motor Output(kw)	J1 axis	2
MaxLoad Capacity	20			J2 axis	2
Max .Reach(mm)	1725			J3 axis	0.675
Pos.rep(mm)	+0.04			J4 axis	0.2
Motion Range(°)	J1 axis	+180		J5 axis	0.2
	J2 axis	+155/-105		J6 axis	0.2
	J3 axis	+73/-240	Weight(kg)		≈230
	J4 axis	±270	Installation		Ground, hanging
	J5 axis	+145	Levels of protection		Wrist: lP67 Base axis: lP65
	J6 axis	+360	Ambient temperature/Humidity/Vibration		●Ambient temperature:0~45°C. ●Ambient humidity: usually below 75%RH (no Frost phenomenon)Short-term below 90%RH (within 1 month) ●Vibration acceleration: below 4.9m/s2 (0.5G)
Max.Speed*(°/s)	J1 axis	190
	J2 axis	205
	J3 axis	210
	J4 axis	400
	J5 axis	360	Electronic Control Box Specification		Three-phase 380VAC.50Hz/60Hz
	J6 axis	610			580mmx460mmx870mm

Precision and Repeatability: The Cornerstones of Robotic Laser Welding

Precision and repeatability are critical for any welding process, and the Robotic Laser Welding System excels in both areas.

Exact Control: Laser welding parameters, such as heat intensity and welding speed, are meticulously regulated, ensuring uniform welds.
Superior Quality: Consistent accuracy minimizes defects and rework, reducing production costs.
Material Savings: Precise welds lead to less material wastage, an essential factor in cost optimization.

For sectors like automotive and aerospace, where every component must adhere to rigorous specifications, this reliability is indispensable.

Versatility and Complex Task Management

The 6 Axis Robotic Laser Welding Machine offers unmatched adaptability, making it ideal for tackling intricate and multi-dimensional tasks.

Key Advantages:

Multi-Angle Welding: Rotational flexibility ensures seamless handling of complex geometries.
Diverse Applications: From spot welding to seam welding, the machine is programmable for a variety of tasks.
Efficiency: Reduces downtime by adapting quickly to different welding operations, ensuring optimal production workflows.

This versatility allows industries to handle a broader spectrum of projects, enhancing operational capability and flexibility.

Advanced Sensors and Software Integration

The Automatic Robotic Laser Welder for Metal employs advanced sensors and intelligent software integration to ensure real-time monitoring and seamless process optimization.

Real-Time Feedback: Sensors monitor the welding process, instantly detecting and correcting anomalies.
Path Optimization: Software algorithms streamline welding paths for higher precision and reduced energy consumption.
System Adaptability: Easily integrates with existing automation infrastructure, ensuring scalability and long-term usability.

These features contribute to consistent quality and increased operational efficiency, setting new standards in industrial laser welding robots.

Speed, Accuracy, and Cost-Effectiveness

The Automatic Laser Welding Machine Supplier ensures speed, accuracy, and cost-efficiency—three pillars of modern manufacturing.

Benefits at a Glance:

Faster Production: Reduces cycle times without compromising quality.
Precision Joints: Guarantees flawless welds, minimizing material defects.
Cost Savings: Automation reduces reliance on manual labor, cutting operational costs significantly.

The upfront investment in a laser welding robot is quickly offset by long-term savings and enhanced productivity.

Safety and Environmental Benefits

The industrial laser welding robot prioritizes safety and sustainability, aligning with modern manufacturing standards.

Operator Safety: Reduces human involvement in hazardous welding processes, lowering the risk of injuries.
Eco-Friendly: Precision welding minimizes material wastage and energy consumption, promoting resource efficiency.
Compliance: Helps industries adhere to environmental regulations through sustainable practices.

By choosing robotic systems, manufacturers not only boost safety but also demonstrate a commitment to environmentally responsible operations.

Materials		Reaction
Metal	Stainless steel	√√
	Aluminum	√
	Anodized aluminum	√√
	Brass	√
	Nickel alloy	√√
	Copper	√
	Galvanized steel	√
	Gold, silver, nickel, platinum	√√
	Carbon steel	√√
	Titanium	√√
	Gold	√

Excellent Reaction: √√ Good reaction: √ Poor reaction: -

Application

The Automatic 6 Axis Robotic Laser Welding Machine is a versatile solution with applications in multiple industries:

Automotive: Ensures durability and consistency in car body assembly.
Aerospace: Provides high-precision welding for critical components.
Medical Devices: Delivers flawless results for surgical tools and equipment.

Real-World Example:

A medical device manufacturer reported a 30% increase in production efficiency after implementing robotic laser welding, highlighting its transformative impact.

The future of robotic laser welding systems lies in smarter automation and AI-driven solutions. Key trends include:

Collaborative Robots (Cobots): Designed to work alongside human operators for enhanced flexibility.
Sustainability: Increased focus on energy-efficient and eco-friendly processes.
Industry 4.0 Integration: Seamless connectivity with IoT devices and smart manufacturing systems.

These advancements will further cement the role of automatic robotic laser welders for metal in modern manufacturing.